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AI-Generated Lattice Structures

Using generative algorithms to create optimized lattice infill patterns that are lighter and stronger than standard options.

AIgenerative-designoptimization

Concept

Standard slicer infill patterns (grid, gyroid, honeycomb) are one-size-fits-all. What if we could generate custom lattice structures optimized for the specific load case of each part?

The Plan

  1. Define load cases and constraints for a test part
  2. Use topology optimization to identify stress paths
  3. Generate a custom lattice that reinforces high-stress areas and reduces material in low-stress zones
  4. Export as a printable mesh
  5. Compare strength-to-weight ratio against standard infill

Tools to Explore

  • nTopology for lattice generation
  • FEA (finite element analysis) for stress simulation
  • Custom Python scripts for mesh manipulation
  • Cura/PrusaSlicer for final slicing comparison

Status

Still in the research phase. Gathering reference papers on variable-density lattice structures and setting up the FEA workflow.

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